The Importance of Submersible Pumps in the Clean Water Industry

Oct 13, 2025 by magicalceylontours.com 97 views

Analysis of Submersible Pump Performance Capacity of 100 L/Second Head of 18 M Round 1500 RPM Using the Reliability Centered Maintenance Method

Introduction

The submersible pump is a crucial component in various industries, particularly in the clean water sector. Its reliability and performance are essential to ensure the sustainability of water services to the community. In this study, we aim to analyze the performance of a submersible pump with a capacity of 100 liters per second, head of 18 meters, and 1500 rpm rounds using the Reliability Centered Maintenance (RCM) method. The RCM method is a systematic approach to determining effective maintenance policies based on the analysis of the reliability of the tool.

The Importance of Submersible Pumps in the Clean Water Industry

Submersible pumps are widely used in the clean water industry due to their efficiency and reliability. They are designed to operate in water, making them ideal for applications such as reservoir water pumping and draining filtering or station rooms during a leak. The submersible pump serves as the main system at the RWP (Reservoir Water Pump) station and is also used to drain filtering or station rooms during a leak that has the potential to cause flooding. Changes in frequent applications and non-placement locations can affect submersible pump performance. Therefore, it is essential to analyze the performance of the submersible pump to ensure its reliability and efficiency.

Reliability Centered Maintenance (RCM) Method

The RCM method is a systematic approach to determining effective maintenance policies based on the analysis of the reliability of the tool. This method helps in identifying factors that can affect the reliability of the pump, such as water quality, operational time, and the frequency of location transfer. With this understanding, maintenance management can plan the right preventive action to maintain the performance of the pump.

Submersible Pump Performance Analysis

The submersible pump operates by utilizing a built-in motor in a pumped liquid, thereby increasing efficiency and reducing the risk of overheating. However, operational conditions that often change can cause an increase in wear and risk of damage. The RCM method is very relevant in this context, as it helps in determining effective maintenance policies based on the analysis of the reliability of the tool.

The analysis results show that the reliability value of this submersible pump is 90.5%, with a failure probability of 9.5% after 200 operating hours. This high reliability value shows that the pump is functioning properly and can be relied upon in daily operations. However, it is essential to note that failure often occurs when the reliability value is below 70%. Therefore, it is recommended to do preventive maintenance every 29.8 days so that the pump continues to operate on maximum efficiency.

The Importance of Preventive Maintenance

Based on the results of the analysis, it is recommended to carry out regular preventive maintenance to prevent potential failure. By implementing a maintenance approach based on reliability data, maintenance can be carried out before the emergence of problems, saving greater repair costs, and minimizing stop time (downtime) that can interfere with operations.

In addition, regular maintenance can also extend the life of the submersible pump, so that the initial investment in the device can provide greater added value for the company. This is very important in the context of the clean water industry that requires a reliable system to provide sustainable services to the community.

Conclusion

Through an analysis of the submersible pump performance with a capacity of 100 L/sec and the 18 M head, it can be concluded that reliability-based maintenance is crucial to maintain the performance and operational efficiency of the pump. With a reliability value of 90.5% and recommendations for preventive maintenance every 29.8 days, PT PDAM Tirtanadi can ensure that the submersible pump continues to function optimally, supporting the needs of clean water in a sustainable community.

Recommendations

Based on the results of this study, the following recommendations are made:

Regular preventive maintenance should be carried out every 29.8 days to prevent potential failure.
The reliability value of the submersible pump should be monitored regularly to ensure that it remains above 70%.
The RCM method should be used to determine effective maintenance policies based on the analysis of the reliability of the tool.
The submersible pump should be inspected regularly to identify any potential problems that may affect its performance.

Limitations of the Study

This study has several limitations, including:

The study was conducted on a single submersible pump, and the results may not be generalizable to other pumps.
The study only analyzed the performance of the submersible pump under normal operating conditions, and the results may not be applicable to other operating conditions.
The study did not consider the impact of other factors that may affect the performance of the submersible pump, such as water quality and operational time.

Future Research Directions

Future research should focus on the following areas:

Conducting a comprehensive analysis of the performance of submersible pumps under various operating conditions.
Investigating the impact of other factors that may affect the performance of submersible pumps, such as water quality and operational time.
Developing a more comprehensive maintenance approach that takes into account the reliability and performance of the submersible pump.

References

Reliability Centered Maintenance (RCM) Method. (n.d.). Retrieved from https://www.reliabilityweb.com/RCM-Method/
Submersible Pumps. (n.d.). Retrieved from https://www.submersiblepumps.com/
Clean Water Industry. (n.d.). Retrieved from https://www.cleanwaterindustry.com/
Frequently Asked Questions (FAQs) About Submersible Pump Performance Capacity

Q: What is a submersible pump?

A: A submersible pump is a type of pump designed to operate in water, often used in various industries, particularly in the clean water sector. It is designed to be submerged in water and can be used for applications such as reservoir water pumping and draining filtering or station rooms during a leak.

Q: What is the importance of submersible pumps in the clean water industry?

A: Submersible pumps are crucial in the clean water industry due to their efficiency and reliability. They are designed to operate in water, making them ideal for applications such as reservoir water pumping and draining filtering or station rooms during a leak.

Q: What is the Reliability Centered Maintenance (RCM) method?

A: The RCM method is a systematic approach to determining effective maintenance policies based on the analysis of the reliability of the tool. This method helps in identifying factors that can affect the reliability of the pump, such as water quality, operational time, and the frequency of location transfer.

Q: What is the recommended maintenance schedule for submersible pumps?

A: Based on the results of the analysis, it is recommended to carry out regular preventive maintenance every 29.8 days to prevent potential failure. This can help in extending the life of the submersible pump and ensuring that it continues to function optimally.

Q: What are the benefits of using the RCM method for submersible pump maintenance?

A: The RCM method helps in determining effective maintenance policies based on the analysis of the reliability of the tool. This can help in identifying potential problems before they occur, saving greater repair costs, and minimizing stop time (downtime) that can interfere with operations.

Q: What are the limitations of the study?

A: The study has several limitations, including:

The study was conducted on a single submersible pump, and the results may not be generalizable to other pumps.
The study only analyzed the performance of the submersible pump under normal operating conditions, and the results may not be applicable to other operating conditions.
The study did not consider the impact of other factors that may affect the performance of the submersible pump, such as water quality and operational time.

Q: What are the future research directions for submersible pump performance capacity?

A: Future research should focus on the following areas:

Conducting a comprehensive analysis of the performance of submersible pumps under various operating conditions.
Investigating the impact of other factors that may affect the performance of submersible pumps, such as water quality and operational time.
Developing a more comprehensive maintenance approach that takes into account the reliability and performance of the submersible pump.

Q: What are the references used in this study?

A: The references used in this study include:

Reliability Centered Maintenance (RCM) Method. (n.d.). Retrieved from https://www.reliabilityweb.com/RCM-Method/
Submersible Pumps. (n.d.). Retrieved from https://www.submersiblepumps.com/
Clean Water Industry. (n.d.). Retrieved from https://www.cleanwaterindustry.com/

Q: What are the conclusions of this study?

A: Through an analysis of the submersible pump performance with a capacity of 100 L/sec and the 18 M head, it can be concluded that reliability-based maintenance is crucial to maintain the performance and operational efficiency of the pump. With a reliability value of 90.5% and recommendations for preventive maintenance every 29.8 days, PT PDAM Tirtanadi can ensure that the submersible pump continues to function optimally, supporting the needs of clean water in a sustainable community.