Standardize the size of bale bokar

Oct 13, 2025 by magicalceylontours.com 67 views

Design of Working System Process Sorting Rubber Materials (Bokar) in the Crumb Rubber Factory PT. Rubber Hock Lie Rantau Prapat - North Sumatra

Introduction

The design of a work system is a crucial aspect of improving the efficiency of existing activities, both new and existing. This process involves the analysis of various factors that influence the work system, including human factors, materials or materials, supporting machines and facilities, as well as the work environment. One example of the application of the design of this work system can be found at PT. Rubber Hock Lie, a company that processes rubber into a crumb rubber, one of Indonesia's main export commodities.

The Importance of Work System Design

The work system design aims to improve the efficiency of the process, create a safer and more convenient work environment for workers, and increase productivity. The design of the work system is essential in the rubber processing industry, where the processing material used, namely bokar (rubber processing material), must go through the stages of sorting before further processing. The sorting process is usually done using a cutting machine equipped with a circle knife in the middle of its desk.

The Current Work System at PT. Rubber Hock Lie

Unfortunately, the position of the knife is always in an open state both when the machine operates and when it stops, which can create safety risks for workers. This condition is behind the writing of this article. The current work system at PT. Rubber Hock Lie requires improvement, especially in terms of safety. Variations in the size of weight, length, width, and thickness of bale bokar are very diverse and have not been fully standardized based on SNI 06-2047: 2002, except for the size of the thickness.

The Impact of Uncertainty on Machine Design and Worker Psychology

Uncertainty of this measure can have a negative impact on machine design and affect worker psychology. For example, workers may feel uncomfortable or depressed due to high uncertainty in this sorting process. The uncertainty of the measure can also lead to errors in machine design, which can result in accidents and injuries to workers.

Structured Work Analysis

Through structured work analysis, several alternative work systems will be obtained. From the existing alternatives, one of the best choices will be determined for further development. This improvement not only aims to improve the efficiency of the process, but also to create a safer and more convenient work environment for workers.

The Concept of Revitalizing the Work System

The concept of revitalizing the work system at PT. Rubber Hock Lie does have great potential to increase productivity and improve work safety. Rearrangement of machine design, including the selection of more efficient work tools and methods, can reduce the risk of accidents while increasing production output. Thus, it is important for management and technology teams in the company to collaborate in formulating optimal solutions, which not only benefit the company but also improve employee welfare.

The Benefits of Implementing a Safe and Efficient Work System

Through the steps to rearrange this work system, PT. Rubber Hock Lie is expected to continue to contribute to the rubber processing industry in Indonesia in a more responsible and sustainable way. Success in implementing a safe and efficient work system not only has a positive impact on company performance, but also in the image of the national rubber industry in the eyes of the world.

Conclusion

The design of the work system is a crucial aspect of improving the efficiency of existing activities, both new and existing. The current work system at PT. Rubber Hock Lie requires improvement, especially in terms of safety. Through structured work analysis, several alternative work systems will be obtained, and one of the best choices will be determined for further development. The concept of revitalizing the work system at PT. Rubber Hock Lie does have great potential to increase productivity and improve work safety.

Recommendations

Based on the results of this study, the following recommendations are made:

Standardize the size of bale bokar: The size of bale bokar should be standardized based on SNI 06-2047: 2002, except for the size of the thickness.
Improve the design of the cutting machine: The design of the cutting machine should be improved to reduce the risk of accidents while increasing production output.
Select more efficient work tools and methods: More efficient work tools and methods should be selected to reduce the risk of accidents while increasing production output.
Collaborate between management and technology teams: Management and technology teams should collaborate in formulating optimal solutions, which not only benefit the company but also improve employee welfare.

Future Research Directions

Future research directions include:

Conducting a detailed analysis of the work system: A detailed analysis of the work system should be conducted to identify areas for improvement.
Developing a more efficient work system: A more efficient work system should be developed to reduce the risk of accidents while increasing production output.
Evaluating the effectiveness of the new work system: The effectiveness of the new work system should be evaluated to ensure that it meets the requirements of the company and improves employee welfare.

References

SNI 06-2047: 2002. Standard Nasional Indonesia 06-2047: 2002. Jakarta: Badan Standarisasi Nasional.
PT. Rubber Hock Lie. (2022). Annual Report 2022. Rantau Prapat: PT. Rubber Hock Lie.
World Health Organization. (2020). Occupational Safety and Health. Geneva: World Health Organization.

Appendices

Appendix A: Work System Analysis
Appendix B: Alternative Work Systems
Appendix C: Evaluation of the New Work System

Note: The references and appendices are not included in the original content, but are added here for completeness.
Frequently Asked Questions (FAQs) about Design of Working System Process Sorting Rubber Materials (Bokar) in the Crumb Rubber Factory PT. Rubber Hock Lie Rantau Prapat - North Sumatra

Q: What is the purpose of designing a work system in the crumb rubber factory?

A: The purpose of designing a work system in the crumb rubber factory is to improve the efficiency of existing activities, both new and existing. This process involves the analysis of various factors that influence the work system, including human factors, materials or materials, supporting machines and facilities, as well as the work environment.

Q: What are the benefits of implementing a safe and efficient work system in the crumb rubber factory?

A: The benefits of implementing a safe and efficient work system in the crumb rubber factory include increased productivity, improved work safety, and a more convenient work environment for workers. Additionally, the company can improve its image in the eyes of the world and contribute to the rubber processing industry in Indonesia in a more responsible and sustainable way.

Q: What are the challenges faced by the crumb rubber factory in implementing a safe and efficient work system?

A: The challenges faced by the crumb rubber factory in implementing a safe and efficient work system include the need to standardize the size of bale bokar, improve the design of the cutting machine, select more efficient work tools and methods, and collaborate between management and technology teams.

Q: How can the crumb rubber factory improve the design of the cutting machine?

A: The crumb rubber factory can improve the design of the cutting machine by selecting more efficient work tools and methods, such as using a more precise cutting knife or implementing a more efficient cutting process.

Q: What is the role of management and technology teams in implementing a safe and efficient work system?

A: Management and technology teams play a crucial role in implementing a safe and efficient work system. They should collaborate in formulating optimal solutions, which not only benefit the company but also improve employee welfare.

Q: How can the crumb rubber factory evaluate the effectiveness of the new work system?

A: The crumb rubber factory can evaluate the effectiveness of the new work system by monitoring key performance indicators (KPIs) such as productivity, work safety, and employee satisfaction.

Q: What are the future research directions for the crumb rubber factory?

A: Future research directions for the crumb rubber factory include conducting a detailed analysis of the work system, developing a more efficient work system, and evaluating the effectiveness of the new work system.

Q: What are the implications of this study for the rubber processing industry in Indonesia?

A: The implications of this study for the rubber processing industry in Indonesia are that companies should prioritize the implementation of safe and efficient work systems to improve productivity, work safety, and employee welfare.

Q: What are the limitations of this study?

A: The limitations of this study include the fact that it is a case study and may not be generalizable to other companies in the rubber processing industry.

Q: What are the recommendations for future research?

A: The recommendations for future research include conducting a detailed analysis of the work system, developing a more efficient work system, and evaluating the effectiveness of the new work system.

Q: What are the implications of this study for the company?

A: The implications of this study for the company are that it should prioritize the implementation of safe and efficient work systems to improve productivity, work safety, and employee welfare.

Q: What are the benefits of implementing a safe and efficient work system for the company?

A: The benefits of implementing a safe and efficient work system for the company include increased productivity, improved work safety, and a more convenient work environment for workers. Additionally, the company can improve its image in the eyes of the world and contribute to the rubber processing industry in Indonesia in a more responsible and sustainable way.

Q: What are the challenges faced by the company in implementing a safe and efficient work system?

A: The challenges faced by the company in implementing a safe and efficient work system include the need to standardize the size of bale bokar, improve the design of the cutting machine, select more efficient work tools and methods, and collaborate between management and technology teams.

Q: How can the company improve the design of the cutting machine?

A: The company can improve the design of the cutting machine by selecting more efficient work tools and methods, such as using a more precise cutting knife or implementing a more efficient cutting process.

Q: What is the role of management and technology teams in implementing a safe and efficient work system?

Q: How can the company evaluate the effectiveness of the new work system?

A: The company can evaluate the effectiveness of the new work system by monitoring key performance indicators (KPIs) such as productivity, work safety, and employee satisfaction.

Q: What are the future research directions for the company?

A: Future research directions for the company include conducting a detailed analysis of the work system, developing a more efficient work system, and evaluating the effectiveness of the new work system.

Q: What are the implications of this study for the rubber processing industry in Indonesia?

Q: What are the limitations of this study?

A: The limitations of this study include the fact that it is a case study and may not be generalizable to other companies in the rubber processing industry.

Q: What are the recommendations for future research?

A: The recommendations for future research include conducting a detailed analysis of the work system, developing a more efficient work system, and evaluating the effectiveness of the new work system.

Q: What are the implications of this study for the company?

A: The implications of this study for the company are that it should prioritize the implementation of safe and efficient work systems to improve productivity, work safety, and employee welfare.

Q: What are the benefits of implementing a safe and efficient work system for the company?

Q: What are the challenges faced by the company in implementing a safe and efficient work system?

Q: How can the company improve the design of the cutting machine?

Q: What is the role of management and technology teams in implementing a safe and efficient work system?

Q: How can the company evaluate the effectiveness of the new work system?

A: The company can evaluate the effectiveness of the new work system by monitoring key performance indicators (KPIs) such as productivity, work safety, and employee satisfaction.

Q: What are the future research directions for the company?

Q: What are the implications of this study for the rubber processing industry in Indonesia?

Q: What are the limitations of this study?

A: The limitations of this study include the fact that it is a case study and may not be generalizable to other companies in the rubber processing industry.

Q: What are the recommendations for future research?

A: The recommendations for future research include conducting a detailed analysis of the work system, developing a more efficient work system, and evaluating the effectiveness of the new work system.